Acoustic Monitoring of Rolling Element Bearings using a Sparse Microphone Array
Résumé
Acoustic monitoring of rolling element bearings in industrial environments can provide a non-contact solution
for early detection of bearing failures and prevention of costly downtime. Nevertheless, extracting the bearing
signature of interest from the other contributions in the acoustic signals remains a key challenge. A possible
approach to improve the Signal-to-Noise Ratio (SNR) of bearing signatures is to exploit spatial information,
obtained using acoustic imaging techniques. However, Conventional microphone arrays are rarely used for
bearing condition monitoring in an industrial setting due to their extensive number of microphones, which
leads to high complexity and cost. In this paper, we propose a sparse microphone array, exploiting the mod-
ulation characteristics of the bearing signatures. The process begins with the extraction of the envelope from
the raw signals, followed by frequency domain conventional beamforming on the envelope signals to generate
acoustic imaging maps of the bearing signals. These maps are then used to optimize an indicator within a pre-
defined region, effectively separating the bearing signal. The validity of this methodology is confirmed through
numerical simulations of point sources in a free field environment, using simple amplitude modulated signals
and signals generated with a phenomenological rolling element bearing model. Finally, experimental results
collected from an in-house test rig demonstrate the robustness and accuracy of the proposed methodology in
industrial environments.
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