Stress minimization for lattice structures. Part I: Micro-structure design
Résumé
Lattice structures are periodic porous bodies which are becoming popular since they are a good
compromise between rigidity and weight and can be built by additive manufacturing techniques.
Their optimization has recently attracted some attention, based on the homogenization method,
mostly for compliance minimization. The goal of our two-parts work is to extend lattice optimiza-
tion to stress minimization problems in 2-d. The present first part is devoted to the choice of a
parametrized periodicity cell that will be used for structural optimization in the second part of
our work. In order to avoid stress concentration, we propose a square cell micro-structure with a
super-ellipsoidal hole instead of the standard rectangular hole often used for compliance minimiza-
tion. This type of cell is parametrized in 2-d by one orientation angle, two semi-axis and a corner
smoothing parameter. We first analyse their influence on the stress amplification factor by perform-
ing some numerical experiments. Second, we compute the optimal corner smoothing parameter for
each possible micro-structure and macroscopic stress. Then, we average (with specific weights) the
optimal smoothing exponent with respect to the macroscopic stress. Finally, to validate the results,
we compare our optimal super-ellipsoidal hole with the Vigdergauz micro-structure which is known
to be optimal for stress minimization in some special cases.
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