Experimental and numerical study of tooth finishing processes contribution to gear noise
Résumé
The contribution o fgear tooth flank surface micro-finish on gear noise has not yet been taken into
consideration. This paper is devoted to study the simultaneous effect of tooth roughness and lubricant
viscosity on automotive gear vibrations.The vibrations performances were evaluated on an instrumented
test rig under both dry and wet conditions. A non-destructive replication technique coupled to 3D optical
measures was used to acquire the flanks topographies,which were characterized using multiscale
decomposition. A three-dimensional finite element simulation of a helical gear was performed to assess
the micro-scales impact on gear noise.Numerical representative surfaces morphologies were introduced
into the simulation and compared through the transmission error calculation. Results have shown gear
noise dependence on tooth finishing processes.
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