A Review on Metallic Drilling Burrs: Geometry, Formation, and Effect on the Mechanical Strength of Metallic Assemblies
Résumé
Machining processes produce unwanted remainders of material on the free edges which are
called burrs. In particular, the drilling process generates an entry burr and a typically
larger exit burr. When drilling stacks of several workpieces, exit and entry burrs are produced
simultaneously at the interfaces. The presence of burrs can degrade the static and
fatigue strength of the parts and assemblies containing them. An example concerns the
burrs formed at the interface during the drilling of multistacks in One-Way-Assembly processes,
where deburring is not systematically applied. The effect on fatigue can be significant.
Reductions of up to 70% in fatigue life have been reported, even though the
explanatory rationale is not clear. This article reviews existing works on burrs, focusing
on drilling burrs. A description of the morphology of different types of burrs and of measurement
technologies is given. Burr formation mechanisms and their modeling are
reviewed. Burr control strategies and the main deburring technologies are examined.
The limited literature on the effects of burrs on the static and fatigue strength of mechanical
assemblies is also explored.