Life Cycle Assessment of Magnetite Production Using Microfluidic Devices: Moving from the Laboratory to Industrial Scale
Résumé
Magnetite nanoparticles (MNPs) have important applications in several industrial and scientific fields for the remediation of contaminated soil and water, for instance. Emerging technologies such as microfluidic techniques have been adapted to continuously synthesize MNPs showing appealing results, such as a
narrower size distribution. Therefore, this approach might become important for producing MNPs to meet industrial requirements.
This work proposes a possible scaling-up of the synthesis of MNPs using many microfluidic devices working in parallel. Such an increase is envisaged to go from a laboratory scale to an industrial scale. In this context, our work aims at investigating what would be the environmental impacts of such an increase in scale and understanding the possible shifting of burdens among environmental impact categories and from one part of the product life cycle to another. Therefore, we carried out a life cycle assessment (LCA) study considering all of the steps related to the microfabrication of the devices and to the production of MNPs at both the laboratory and industrial scales, including materials, electricity, and wastewater generated.
The LCA results showed that the rivets suitable for device inlets and outlets and the chemicals required for the synthesis process have the highest contribution to all impact categories, i.e., 80 and 90%, respectively. These results thus contribute to determining the overall environmental performance of each step during the synthesis of MNPs. The contribution analysis reveals that the manufacturing stage has a contribution of 97% at the lab scale, while the operation stage shows a contribution of 82% at the industrial scale. Finally, a sensitivity analysis is performed to identify the possible scenarios for replacing rivets required to manufacture microfluidic devices.
This work reports on the first LCA study of microfluidic devices, which we are aware of, that consider scaling-up calculations. Furthermore, the industrial production of the MNPs introduced here is an innovative process whose environmental impact, to our knowledge, had not been analyzed previously. Therefore, this study contributes to studying this process’ overall feasibility by providing detailed information on the implementation of the LCA methodology to assess comprehensively emerging technologies such as microfluidics.
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