Thermoforming simulation of multilayer composites with continuous fibre and thermoplastic matrix
Résumé
CFRTP prepreg laminates thermoforming (Continuous Fibre Reinforcements and Thermoplastic Resin) is a fast composite manufacturing process. Furthermore the thermoplastic matrix is favourable to recycling. The development of a thermoforming process is complex and expensive to achieve by trial.error. A simulation approach for thermoforming of multilayer thermoplastic is presented. Each prepreg layer is modelled by semi-discrete shell elements. These elements consider the tension, in-plane shear and bending behaviour of the ply at different temperatures around the fusion point. The contact.friction during the forming process is taken into account using forward increment Lagrange multipliers. A lubricated friction model is implemented between the layers and for ply.tool friction. Thermal and forming simulations are presented and compared to experimental results. The computed shear angles after forming and wrinkles are in good agreement with the thermoforming experiment.