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Article Dans Une Revue Powder Metallurgy Année : 2023

Using discrete simulations of compaction and sintering to predict final part geometry

Résumé

A DEM (Discrete Element Method) model is used to simulate the compaction and sintering of ceramic oxides. The process kinematics are decomposed into loading (double action compaction), unloading, and ejection of the pellet. Interactions between particles and between particles and the die are considered elastoplastic by implementing a model able to tackle large densities. A simplified approach is used in the sintering stage, which focuses on the final part geometry rather than kinetics. The results are in good agreement with experimental data and FEM simulations from the literature regarding density gradient, elastic spring-back, and final geometry. The simulations show that the friction coefficient between the agglomerates and the die is the primary factor for the density gradient in the pellet. This density gradient induces non-homogeneous sintering, which results in a final geometry with a so-called diabolo effect. It is the first time that DEM reproduces this effect with the advantage of taking explicitly into account the particulate nature of the powder.
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Dates et versions

hal-04283473 , version 1 (14-11-2023)

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Gilmar Nogueira, Thierry Gervais, Véronique Peres, Estelle Marc, Christophe L. Martin. Using discrete simulations of compaction and sintering to predict final part geometry. Powder Metallurgy, 2023, 66 (3), pp.208-215. ⟨10.1080/00325899.2023.2198796⟩. ⟨hal-04283473⟩
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