Systematic Optimization Methodology for Simultaneous Process Design and Heat Exchanger Network Synthesis with Surrogate Models – Application to Distillation Column Complex
Abstract
Distillation units require huge amounts of energy for the separation of the multicomponent mixtures
involved in refineries and petrochemical industries. The overall efficiency of the distillation column system
is determined from the trade-offs of the Operating Expenditures (OPEX) and Capital investment
cost (CAPEX), as there is a strong interaction between the distillation columns and the Heat Exchanger
Network (HEN) of the interconnecting streams. In this paper, a systematic Mixed Integer Non-Linear
Programming (MINLP) optimization methodology for process integration of distillation column complex
is presented. The highly nonlinear rigorous models of the distillation column and phase change are being
substituted with simple surrogate models that generate operating responses with adequate accuracy.
The methodology is applied on two case studies of the aromatics separation PARAMAX complex. The
results illustrate significant reductions on the Total Annualized Cost. With a scope limited to the benzene
and toluene columns, the gain reaches about 15%.
Origin | Files produced by the author(s) |
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