A new system formulation for the tolerance analysis of overconstrained mechanisms
Résumé
The goal of tolerance analysis is to verify whether design tolerances enable a
mechanism to be functional. The current method consists in computing a probability
of failure using Monte Carlo simulation combined with an optimization
scheme called at each iteration. This time consuming technique is not appropriate
for complex overconstrained systems. This paper proposes a transformation
of the current tolerance analysis problem formulation into a parallel system
probability assessment problem using the Lagrange dual form of the optimization
problem. The number of events being very large, a preliminary selective
search algorithm is used to identify the most contributing events to the probability
of failure value. The First Order Reliability Method (FORM) for systems
is eventually applied to compute the probability of failure at low cost. The
proposed method is tested on an overconstrained mechanism modeled in three
dimensions. Results are consistent with those obtained with the Monte Carlo
simulation and the computing time is significantly reduced.
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