Unknown load torque estimation on rotary drivetrains with exploitation of angular periodicity in an extended Kalman filter
Abstract
Accurate knowledge of the torsional vibrations is key for condition monitoring, control and design optimization
of mechatronic drivetrains. An often applied solution is to combine the knowledge of the system dynamics
in the form of a physics-based model with an informative but limited set of measurements in a stochastic
estimation algorithm. A critical difficulty in this estimation arises from the external torques acting on the
drivetrain. For many rotary drivetrains, these external torques show cyclic behavior in function of the rotational
position to some extent. This contribution presents a strategy to exploit such behavior in an augmented extended
Kalman filter. The strategy is experimentally validated on a mechatronic drivetrain setup, consisting of a back-
to-back induction motor with a cardan axle connection. The root-mean-square error of the estimated load
torque with regard to a validation torque sensor is used to compare the results with a conventional estimator. A
significant reduction in root-mean-square error is obtained for the new strategy as compared to the conventional
augmented Kalman filter for a number of validation experiments. The amount of error reduction is shown to be
dependent on the relative contribution of the cyclic term to the overall unknown torque.
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