A novel high corrosion-resistant and superhydrophobic MAO-30/PA/VTES composite coating on Cu[sbnd]15Fe alloy for long-term corrosion protection - Archive ouverte HAL
Article Dans Une Revue Surface and Coatings Technology Année : 2024

A novel high corrosion-resistant and superhydrophobic MAO-30/PA/VTES composite coating on Cu[sbnd]15Fe alloy for long-term corrosion protection

Kaixuan Feng
  • Fonction : Auteur
Hanqing Mei
  • Fonction : Auteur
Yang Chen
  • Fonction : Auteur
Hong Yan
  • Fonction : Auteur
Honggun Song
  • Fonction : Auteur
Chao Luo
  • Fonction : Auteur
Zhi Hu
  • Fonction : Auteur
Bo Guan
  • Fonction : Auteur
Qiang Hu
  • Fonction : Auteur

Résumé

The copper (Cu) alloys are prone to severe corrosion in marine environments. In this work, we successfully develop a novel high corrosion-resistant and superhydrophobic MAO-30/PA/VTES composite coating on Cu[sbnd]15Fe alloy for long-term corrosion protection. The composite coating, with a corrosion rate of 0.00001 mm/y and a water contact angle of 152.7°, presents significant advantages over most Cu alloys modification methods to date. Benefiting from the modification with phytic acid (PA) and vinyltriethoxysilane (VTES), the corrosion current density of the composite coating remains 2.14 × 10−10 A·cm−2 even after 168 h of immersion in 0.6 M NaCl, which is four orders of magnitude lower than Cu[sbnd]15Fe substrate (5.68 × 10−6 A·cm−2). The exceptional long-term corrosion resistance of the composite coating is attributed to the physical barrier effect of the micro-arc oxidation (MAO) layer, the superhydrophobic characteristics and sealing effect of the PA/VTES film layer, and the chelating effect of the phytic acid. Developing the composite coating introduces a new approach to protecting Cu alloys from corrosion in marine environments.

Domaines

Chimie
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Dates et versions

hal-04724496 , version 1 (07-10-2024)

Identifiants

Citer

Kaixuan Feng, Hanqing Mei, Yang Chen, Hong Yan, Honggun Song, et al.. A novel high corrosion-resistant and superhydrophobic MAO-30/PA/VTES composite coating on Cu[sbnd]15Fe alloy for long-term corrosion protection. Surface and Coatings Technology, 2024, 493, ⟨10.1016/j.surfcoat.2024.131287⟩. ⟨hal-04724496⟩
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