In this work, we report the synthesis of poly(n-butyl acrylate-co-methyl methacrylate) copolymers by the nitroxide mediated polymerization (NMP) technique, using N-tert-butyl-N-(1-diethylphosphono-2,2-dimethylpropyl)nitroxide (SG1) as a control agent and 2-methylaminoxypropionic-SG1 alkoxyamine (BlocBuilder®) as the initiator. The copolymers are synthesized either by batch or semi-batch processes and the gradient profile is examined via the determination of the instantaneous fraction of monomer incorporated in the copolymer. A control of the molar mass together with low molar mass distribution (Mw/Mn < 1.4) is observed. The dependence of the copolymer glass transition temperature with conversion was followed by differential scanning calorimetry. The copolymers are investigated by carbon nuclear magnetic resonance and heteronuclear multiple bond correlation (HMBC) NMR sequences to study the effect of the monomer addition mode on the microstructure of copolymers. The thermomechanical properties of gradient copolymers are finally reported to establish the effect of the composition on the mechanical behaviour of the copolymers. © 2011 The Royal Society of Chemistry.