Elucidating the effects of gas flow rate on an SF6 inductively coupled plasma and on the silicon etch rate, by a combined experimental and theoretical investigation
Résumé
Experiments show that the etch rate of Si with SF6 inductively coupled plasma (ICP) is
significantly influenced by the absolute gas flow rate in the range of 50–600 sccm, with a
maximum at around 200 sccm. Therefore, we numerically investigate the effects of the gas
flow rate on the bulk plasma properties and on the etch rate, to obtain more insight in the
underlying reasons of this effect. A hybrid Monte Carlo—fluid model is applied to simulate
an SF6 ICP. It is found that the etch rate is influenced by two simultaneous effects: (i) the
residence time of the gas and (ii) the temperature profile of the plasma in the ICP volume,
resulting indeed in a maximum etch rate at 200 sccm.